Bendix Quick Reference Catalog901 Cleveland Street • Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.com • www.foundationbrakes.comBW1114 ©200
10?Compressors & Governors 01 CompressorsTu-Flo® 550 Air Compressor(Core Class 1F)*108866X(Pre -1997)5002865XTu-Flo® 750 Air Compressor(Core Clas
100Electonics 15 SmarTire™ TPMS by Bendix CVS SmarTire™ Tire Pressure Monitoring Systems (TPMS) by Bendix CVS• Retrofit Kits, Service Parts and Tools
101ET-2™ & ET-S2™ Electronics 15 Service New Treadle & Potentiometer Piece No. Spring Kit Replacement Kit 800606 5006085 5002356 (Cum
On-Line Bendix Literature Center At Your ServiceBendix announces exciting improvements to our on-line literature center, focused on making it easier f
Comprehensive Coverage • Outstanding Value• Prompt Delivery • Proven Sales & Service Support• Expert Technical Assistance • Full Electroni
104 Foundation Brakes 22 Steer AxleSteer Axle Drum BrakeApplication Description Piece Number 15”x4” Bendix Brak
105Drive Axle Foundation Brakes 22Drive Axle Drum BrakeApplication Description Piece Number16.5” Dia. Bendix Brake Hardware Kit HK24XLSHM16.5” Dia.
106 Foundation Brakes 22 Trailer AxleTrailer Axle Drum BrakeApplication Description Piece Number16
The name says it all.1-800-AIR-BRAKE (1-800-247-2725)Bendix Commercial Vehicle Systems LLCwww.bendix.comTMHere’s the only number you need!1-800-AIR-BR
108 Air Disc Brakes 2312181716151920303132332122242526272928111091312876543Bendix® ADB22X™ Air Disc BrakeShownThis catalog contains the most common
109Kit Piece NumberAir Disc BrakeComponents Included in KitADB22X™ADB225™SB-7™SN-7™SK-7™Pad Kit (axle set)802078(3, 4, 5, 6, 7, 8, 19, 20)802593(3,
11Compressors Compressors & Governors 01Engine ApplicationSeries 60 Compressors must be replaced with Series 60 Compressors only. Failure to do
110 Literature and Training MaterialsForm Description FormatAudio Visual ProgramsBW2441 Air Brake System Training Program - Interactive CDBW2538 ABS/
111TWO WHEEL TOWING TRAILERSIX WHEEL TRUCKASA-5® Automatic Slack AdjusterSR-2™ ValveC-5™ Cut-Out CockQR-1® Quick Release ValveHC-2 Hose CouplingDummy
112 Typical Air Systems 1005/8"SpringBrakeBrakeChamber3/8" I.D. HoseDual Brake Valve1/2"AccessorySupplyCompressor5/8"5/8"5/8
113TrademarksThe ACOM, AD-2, AD-4, AD-9, ADB225, ADB22X, ADB22X-V, AD-IP, AD-IS, AD-SP, AF-3, ALWAYS ALERT, ASA-5, AT-3, AT-30, AT-6, ATR-1, ATR-3, AT
114Notes
CSCSTA BSADB-22X™TABS-6™SR-5™ABSIndicatorLampMV-3®SL-4™TP-5™DC-4®EC-60™TCS-9000™YawRateSensorBrake ValveAir DryerPuraGuardQC™SafetyValveCompressorFron
Bendix Quick Reference Catalog901 Cleveland Street • Elyria, OH 44035 • 1-800-AIR-BRAKE • www.bendix.com • www.foundationbrakes.comBW1114 ©200
12Compressor Maintenance and Service KitsCompressors & Governors 01 Compressors U-71/4 E-12™ & F-12™ BX-2150™ Tu-Flo® 300 Tu-Flo® 400 Tu-
13Compressors Compressors & Governors 01Compressor Maintenance and Service Kits Tu-Flo® 550 Tu-Flo® 600 Tu-Flo® 700 Tu-Flo® 750 Tu-Flo® 100
14Inlet Check Valve Kit 104670N forBX-2150™ Compressor Cylinder HeadsInlet Check Valve Kit 104670NCompressors & Governors 01 Compressors Compress
15Inlet Regulating ValveService NewPc. No.104171NDo not use on aBX-2150™ Compressor. Can not be used on a Tu-Flo® 300 Compressor.OutletFlange3/4 P.T.T
16D-2®/SV-1™ ModuleUsed in conjunction with the DuraFlo 596™ Compressor.SV-1™ValveGovernorMounting BracketCompressors 01 Changeover Kits/Modules Serv
17 Tu-Flo® 400 Tu-Flo® 500 Tu-Flo® 501 Tu-Flo® 700 Compressor Compressor Compressor Compressor CAT 1W7146 289541RX 284790RX 289336X 7N40
18Actuators 02 ChambersYoke AssembliesFor Brake Chambers& RotochambersV.M.R.S. 13-004-018 Yoke A B C D Assembly End to Slot Pin Thread Pc.
19Brake ChambersFully Threaded Push RodV.M.R.S. 13-010-034APush Rod3/8" N.P.T. InletDiaphragmSpringRotochambersV.M.R.S. 13-010-034Fully Threaded
Some guys are just lucky. For the rest of us, there’s Genuine Bendix. Every Genuine Bendixpart is rigorously tested, backed by a powerful warranty and
20E-5™ Brake Valve (Basic)• Available Remanufactured Exchange• Maintenance KitsPc. No. 281084N Minor RepairPc. No. 289334N Major RepairPedal and Mount
21E-12™ & E-15™ Dual Brake Valves• Maintenance KitPc. No. 108367 MinorV.M.R.S. 13-010-051E-14™ Dual Brake Valve (Basic)• Maintenance KitPc. No. 10
22E-7™ Dual Brake Valve (Basic)• Available Remanufactured Exchange• Maintenance KitsPc. No. 289352N Minor RepairPc. No. 289353 Major RepairPedal and M
23Brake Valves Valves 03E-10™ Dual Brake Valves (Basic)• Maintenance KitPc. No. 102100Treadle and Mounting Plate Not Furnished. If Required, Refer to
24Valves 03 Brake Valves Final Service Delivery New Handle Pressure Pc. No. A° B (p.s.i.) 065512 55 7.03" 85 106385 55 8.93&
25Brake & Inversion Valves Valves 03TR-3™ Inversion Valve• Available Remanufactured ExchangeV.M.R.S. 13-010-047NOTE: With common control & su
26Valves 03 Press. Prot. & Check ValvesPR-2™ Pressure Protection ValveV.M.R.S. 13-010-044With Adjustable Pressure Setting. Nominal Reman. Se
27Check & Reducing Valves Valves 03Single Check Valves • SC-3™ valves replace both the SC-1™ and SC-2™ valvesSingle Check Valve: Female inlet – M
28Valves 03 Quick Release ValvesQRN™ Quick Release Valve• Maintenance Kit 104463V.M.R.S. 13-010-008QR-1® Quick Release Valve• Available Remanufacture
29Quick Release Valves Valves 03LQ-2™ Limiting and QuickRelease Valve• Available Remanufactured Exchange• Maintenance Kit 282098NV.M.R.S. 13-010-008
3 IndexBW1114 © 2009 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • All rights reserved • 10/2009 Printed in U.S.A.Produc
30Valves 03 Limiting & Prop. Valves• Field Installation Kit 209924 (vehicles with front axle limiting)BP-1™ Air Brake Proportioning Valve• BP-1™
31Control Valves Valves 03PP-2™ Control Valve (Pressure Balanced)• Available Remanufactured Exchange• Maintenance Kit 281127N• Button and Mtg. Nut no
32Valves 03 Control ValvesPP-5™ Control Valve (With Pilot Air Release)• Maintenance Kit 281949• Button is Furnished with Valve Pc. No. 284744N• Refer
33Control Valves Valves 03PP-DC® Control Valve• Maintenance Kit 5006939V.M.R.S. 13-101-017 Service New Cover Mounting Port Pc. No. View Hole Ty
34Valves 03 Control ValvesMV-2™ Control Module• Buttons are not supplied with Spool Inserts. Refer to Master Parts Catalog for Button Pc. Nos.• Maint
35Control Valves Valves 03MV-3® Control Module• Maintenance Kit 107216 or 5002741 • Shuttle Kit 107217 or 5002742V.M.R.S. 13-010-112 Service New
36Valves 03 Control ValvesTW-2™ & TH-3™ Control Valve(TW-2™ Control Valve Two Lever Positions)(TH-3™ Control Valve Three Lever Positions)• Availa
37TW-11™ Control Valve• Used in conjunction with the HR-1™ Hydraulic Relay Valve. Service New Pc. No. Configuration 065356 Fig. B 065316 Fig. AS
38Valves 03 Relay ValvesR-8™ Relay Valve• Available Remanufactured Exchange• Maintenance Kit 287370NV.M.R.S. 13-010-009 A Service Reman. Ser
39Relay Valves Valves 03R-12 ® Relay Valves• Available Remanufactured Exchange• All Universal R-12® and R-14® Relay Valves Include Installation Instr
4• Bendix air compressors are designed to meet a wide range of vehicle needs.• Several sizes and various mounting configurations are available.• Compr
40Valves 03 Relay ValvesR-12DC® Relay Valve with Biased Double Check Service Crack Supply Delivery Bracket New Pressure Ports Ports Pc. No.
41Relay & Safety Valves Valves 03R-14® Relay Valve• Available Remanufactured Exchange• Field Maintenance Kit for R-12® & R-14® Relay Valves i
42Valves 03 Relay ValvesHR-1™ Hydraulic Relay ValveV.M.R.S. 13-010-015 Service Pc. No. Vehicles 065147 Ford, Navistar9/16" UNFSupply7/16"
43 Safety Valves Valves 03ST-3™ Safety ValvesV.M.R.S. 13-010-073 ST-3™ Safety Valve Pressure Pc. No. P.T. Setting 284142 1/4" 150 P.S.
44Valves 03 Spring Brake ValvesSR-1™ Spring Brake Valve• Available Remanufactured Exchange• Maintenance Kit 108123V.M.R.S. 13-010-048 Service Reman
45Spring Brake Valves Valves 03SR-5™ Trailer Spring Brake Valve• Maintenance Kit 109015V.M.R.S. 13-010-048 Reman. Service New A Exch. Pc. No. P
46Valves 03 Spring Brake ValvesTP-3® Tractor Protection Valve• Available Remanufactured Exchange• Maintenance Kit 280858NV.M.R.S. 13-010-016 Servic
47TP-5™ Tractor Protection ValveFormerly VM-2 Control Valve Manifold• Available Remanufactured Exchange• Maintenance Kit 289061V.M.R.S. 13-010-114Trai
48Valves 03 AutoBrake™ Kits Pc. No. Comments 5011053 For Buses w/non-sequential lighting 5008285 For Buses w/sequential lightingAutoBrake™ Retr
49Maintenance Kit Contents Valves 03BP-1™ Valve Maintenance Kit Pc. No. 104710BP-1™ Valve Maintenance Kit Pc. No. 104711 E-2™ & E-3™ Valve Maint
5Phone Numbers:1-800-AIR BRAKE(1-800-247-2725)Fax: 440-329-9556Compressor NameplatesA nameplate is attached to the crankcase of all compres-sors. It d
50Valves 03 Maintenance Kit ContentsE-5™ Valve Maintenance Kit Pc. No. 289334E-6® Valve Maintenance Kit Pc. No. 287368E-6® Valve Maintenance Kit Pc.
51E-10™ Valve Maintenance Kit Pc. No. 102100E-12™ Valve Maintenance Kit Pc. No. 108367LQ-2™ Valve Maintenance Kit Pc. No. 282098LQ-4™ Valve Maintenanc
52Valves 03 Maintenance Kit ContentsMV-2™ Valve Maintenance Kit Pc. No. 101557MV-3® Valve Maintenance Kit Pc. No. 107216MV-3® Valve Maintenance Kit P
53PP-1® Valve Maintenance Kit Pc. No. 281126PP-2™ Valve Maintenance Kit Pc. No. 281127PP-3™ Valve Maintenance Kit Pc. No. 280857PP-7™ Valve Maintenanc
54Valves 03 Maintenance Kit ContentsR-6™ Valve Maintenance Kit Pc. No. 280856R-7™ Valve Maintenance Kit Pc. No. 283861R-8™ Valve Maintenance Kit Pc.
55R-14® Valve Maintenance Kit Pc. No. 102802R-8P™ Valve Maintenance Kit Pc. No. 103799RE-6® Valve Maintenance Kit Pc. No. 282812RE-6® Valve Maintenanc
56Valves 03 Maintenance Kit ContentsSR-4™ Valve Maintenance Kit Pc. No. 108259SR-4™ Valve Maintenance Kit Pc. No. 102048SR-5™ Valve Maintenance Kit P
57TC-7™ Valve Maintenance Kit Pc. No. 102145TP-3® Valve Maintenance Kit Pc. No. 280858TP-4™ Valve Maintenance Kit Pc. No. 283863TP-5™ Valve Maintenanc
58Valve Changeover Type/Pc. No. Bendix Reman. Bendix Exch. Replacement R-1™ Valve 103009RX R-1C™ Valve 103009RX R-5™ Valve 102626RX, 103009R
59Manual Slack Adjusters Slack Adjusters 05Straight ArmV.M.R.S. 13-001-030 (FRONT)13-002-028 (REAR) Service SAE New Torque Arm Length (In
6BA-921® Air Compressor(Core Class 2K)3126, C7, C95010806XNote: Flange gasket must be purchased from Caterpillar.CAT Core Group 1KBA-921® Remanufactu
60Slack Adjusters 05 Automatic Slack AdjustersASA-5® Automatic Slack AdjusterV.M.R.S. 013-001-030 (FRONT)013-002-028 (REAR) Kit Pc. No. Descriptio
61Service Pc. Numbers Slack Adjusters 05The easy-on-yoke assemblies are standard on the ASA-5® service basic slack adjusters, however, early producti
625/8" Adapter Kit - Quick Connect Pc. No. 107161N1/2" Adapter Kit - Quick Connect Pc. No. 107162Quick Connect Yoke Kit (Offset) - Pc. No.
63Air Brake System Training … now at your fi ngertipsAir brake safety counts. You and Bendix are making the difference. OrderBW2441Applicable to both
64DS-1™ Combined Stop Light SwitchDouble Check Valve• Available Remanufactured Exchange• Field Maintenance Kit 276142V.M.R.S. 13-010-038 Reman. Servic
65SL-3™ Stop Light SwitchV.M.R.S. 34-002-008 Service New Pc. No. 226262N2-9/16"2"1/4" P.T.SupplyTerminal10-32 Thrd.SL-4™ Stop Light S
66LP-2™ Low Pressure IndicatorV.M.R.S. 03-001-037 Service Cut-Out New Pressure Pc. No. P.S.I. Remarks 223578N 60 + 560 – 0 224044 70 ± 6 Wi
67LP-3™ Low Pressure IndicatorV.M.R.S. 03-001-037Single Terminal*Push on terminal Service Cut-Out A New Pressure Pipe Pc. No. P.S.I. Thread *104
68C-1™ and C-3™ Cut-Out Cocks1/4 PipeThd.1/4 PipeThd.Pc. No. 103385N1/4" P.T.1-3/8"1"Pc. No. 221121N1/4 PipeThd. Service New ‘L’ Pc.
69C-5™ Cut-Out Cocks• Maintenance Kit 285938 Service Clamping Reducer New Stud Bushing Pc. No. Pc. No. Pc. No. 285172N NONE NONE 285697 20
7 Part No. Description Maintenance Kits5014472 Cylinder Head Gasket Kit5014473 Unloader Kit5014183 Governor Adapter Kit5008559 Compressor Seal K
70DV-2™ Automatic Reservoir Drain Valve• Available Remanufactured Exchange• Maintenance Kit 282134V.M.R.S. 13-010-007 Reman. Service Port A Port B
71Copper Tubing and Tubing ClampsV.M.R.S. 13-010-053 Tubing Carton of Coiled Outside Tubing Copper Tubing Diameter Length Pc. No. 1/4"
72 A Tee P.T. P.T. Tubing Service New Female Male O.D. Pc. No. 1/4" 1/4" 3/8" 215954 1/4" 3/8" 1/2"
73 A B Elbow P.T. Tubing Height to Service New Male O.D. Tubing Center Pc. No. 1/8" 1/4" 3/4" 205539N 1/8" 3/8&q
74Miscellaneous FittingsV.M.R.S. 13-009-016 Reducing Elbow P.T. 90° A B Pc. No.Brass 1/8" 1/4" 232871N Reducing Pipe Bushing Threa
75 A B Anchor Elbow Pipe Tap Pipe Tap Pc. No. 1/4" 1/4" 201010N 3/8" 3/8" 233420N A B Anchor Elbow Pipe Tap Pipe Ta
76BW-101-M HOSE is available as follows: PC. NO. DESCRIPTION 285496 50 Ft. Coil CartonTYPE BW-101-M TYPE A HOSE is standard for all flex-ible conn
77 A Hose Overall Assembly Length Pc. No. 45-1/8 228563 50-1/8 228565 54-1/8 228566 68-5/8 228567 A Hose Overall Assembly Length Pc. N
78Hose FittingsHose Connector Hose A For Connector Body Sleeve Nut P.T. Hose No. Pc. No. Pc. No. Pc. No. Pc. No. 1/2" BW-101 &
79Hose Suspension Spring Spring Description Pc. No. 3/4" Dia.-Std. 200661N 1" Dia.-H.D. 249393 1-1/16" Dia.-H.D. 249394Hose C
8Compressors & Governors 01 CompressorsTu-Flo® 550 Air Compressor(Core Class 1A)5011016X*5008249X107981X(Left Inlet)Tu-Flo® 750 Air Compressor(Co
80Dummy Couplings Dummy Coupling with Chain Rivet Hole Chain Service New Pc. No. Eye Dia. Pc. No. 220635N None 1/8" 212930 220636N
81PuraGuard® Filter• For service new replacement assembly use a PuraGuard QC™Filter• Maintenance Kit 5006788• Rebuild Kit 5006789Included In K
82AD-2® Air Dryer• End Cover Available Remanufactured ExchangeV.M.R.S. 13-010-033AD-2® Air Dryer Field Installation Kits For Trucks Reman. Service I
83 Pc. No. Description 107800N Check Valve Kit 1/2" 107799 Check Valve Kit 3/4" 107794X Reman. Exchange – Desiccant Cartridge 10779
84AD-SP® Air Dryer• System PurgeV.M.R.S. 13-010-033AD-SP® Air Dryers & Field Installation KitsNote 1: All replacement air dryers include 109871N,
85Service Pc. No.RemanPc. No.SupplyPortDeliveryPortHeater &Thermo.Volts-WattComments800067 5000709X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2
86Air Dryers 08 AD-IS® Air Dryer(Located between Reservoirand Dryer) AD-IS®Air Dryer to Reservoiro-rings (2 used)AD-IS® Air Dryer GovernorIntegratedP
87AD-IS® Air Dryer Air Dryers 08Pc. No. on AD-IS® Air Dryer (Ref.)‘A’ Port* Service Pc. No.Reman Pc. No.Primary PortPrimary Port Opening PressureSeco
88Air Dryers 08 AD-IS® Air DryerAD-IS® Air Dryer used on DRM™ Dryer Reservoir Module AD-IS® AD-IS® Pc. No. Service Reman. on AD-IS® 'A'
89EverFlow™ Module Assembly Air Dryers 081/8" NPTControlGovernor1/8" NPTRES3/8"-16 UNC x .7 in. deepMounting Holes (2)1/8" NPTCon
9Compressors Compressors & Governors 01Tu-Flo® 550 Air Compressor(Core Class 1C) Series 60 non-EGR107622X(21 tooth spline)Tu-Flo® 750 Air Compres
90For Fan Clutch InformationVisit www.kit-masters.comor call 1-800-810-9110.Fan Clutch
91Bendix® EC-60™ Advanced (Cab) System• All shown are 12 Volt, 4 Sensor, 4 Modulator systems with ATC, PLC and communicate over J1587 and J1939OE Pc.
92Bendix® EC-60™ Premium (Cab) System• All shown have traction control, and communicate over J1587, J1939 and PLC (except 24 volt ECUs*)OE Pc. No.Serv
93Gen 4/5 ECUService NewPc. No.Sensors/ModulatorsTractionControlEngineCommunicationJ1939 Dash SupportCustomers Include(Comments)801167 4S/4M YesJ1939Y
94M-32™ and M-32QR™ AntiLock ModulatorsV.M.R.S. 13-011-071OE Pc. No.Service New Pc. No. DescriptionSupply & Delivery PortSupply VoltageTerminal /
95AT-3™, ATR-3™ Traction Relay ValvesOEPc. No.Service New Pc. No.Superseding Piece No.Valve DescriptionCrack Pressure PSIConnector Type VoltageService
96BR9235™ABS Modulator/Relay ValveTABS-6 Trailer ABS Module• All TABS-6 Trailer ABS Modules communicate over PLC and have a 4 port relayOEPc. No.Servi
97MC-30™ Trailer ABS Modules • The MC-30™ Trailer ABS Modules are available for service. OEPc. No.Service New Pc. No. Description MountingDef
98AntiLock 13 Sensors: WS-24™ Wheel Speed SensorsBendix® WS-24™ Wheel Speed Sensors0° (Straight) Bendix® WS-24™ Wheel Speed Sensors90° Bendix® WS-24™
99ABS Diagnostic ToolsService New Pc. No. Description801869 RDU - Remote Diagnostic Unit801872 RDU adapter - 6 pin to 9 pin adapter cable802229 RDU ad
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