BENDIX BW2189 Uživatelský manuál

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1
SD-13-4834
MC-30
CONTROLLER INTRODUCTION
The MC-30
controller is the Bendix antilock braking system
(ABS) controller assembly intended for application on air
braked heavy duty trailers, semi-trailers and dollies.
The Bendix
®
MC-30
controller features an integral LED
diagnostic display with magnetic reset for easy diagnostics
and fault code clearing. Blink code diagnostics are standard
and advanced diagnostic tool support is also available.
The MC-30
controller supports PLC communication
for indicator lamp, full diagnostics capability and other
customized features.
The ABS function of the MC-30
controller is designed to
provide a towed vehicle with improved stability and control
during braking while providing the maximum available
braking force.
Bendix
®
MC-30
Trailer ABS Controller Assembly
FIGURE 1 - MC-30
CONTROLLER TANK (NIPPLE)
MOUNT ASSEMBLY
Supply Port
1/2" NPT
ABS Modulator
Connector
(MOD1)
Delivery Ports
3/8" NPT (x4)
LED Diagnostic
Display
30-Pin
Connector
Control
Port
1/4" NPT
For updates to this Service Data Sheet, please visit www.bendix.com.
TABLE OF CONTENTS PAGE
Components . . . . . . . . . . . . . . . . . . . . . . .2
MC-30
Controller Comparison to MC-12
Modulator. .2
MC-30
Controller Assemblies. . . . . . . . . . . . . .2
MC-30
Controller with PLC . . . . . . . . . . . . . . .2
Wiring Harness (Pigtail) . . . . . . . . . . . . . . . . .3
Power and Ground. . . . . . . . . . . . . . . . . . . .5
ABS Indicator Lamp . . . . . . . . . . . . . . . . . . .5
Wheel Speed Sensors . . . . . . . . . . . . . . . . . .5
M-30T
ABS Modulator-Valves . . . . . . . . . . . . .6
J1708/J1587 Diagnostic Link . . . . . . . . . . . . . .6
Auxiliary I/O . . . . . . . . . . . . . . . . . . . . . . .6
MC-30
Controller Power-up Sequence . . . . . . . . .7
ABS Operation . . . . . . . . . . . . . . . . . . . . . .7
Self-Con guration/Control Toggle . . . . . . . . . . . .8
Other Con gurable Parameters . . . . . . . . . . . . 11
Odometer Function. . . . . . . . . . . . . . . . . . . 11
Fault Detection. . . . . . . . . . . . . . . . . . . . . 11
MC-30
Controller Diagnostic Display . . . . . . . . . 12
Blink Code Diagnostics . . . . . . . . . . . . . . . . 13
Bendix ABS Diagnostic Tools . . . . . . . . . . . . . 16
Contacting Bendix . . . . . . . . . . . . . . . . . . . 16
Correct Maintenance Practices . . . . . . . . . . . . 16
Servicing the MC-30
Controller. . . . . . . . . . . . 17
Replacing the EC-30T
Controller . . . . . . . . . . . 17
Overhaul of the Relay Valve . . . . . . . . . . . . . . 17
MC-12
Modulator / MCE-12 Service-Replacement. . 17
Reinstallation of the MC-30
Controller or
M-30T
Modulator-Valve. . . . . . . . . . . . . . . . 18
Leakage and Operational Tests . . . . . . . . . . . . 18
ABS Wiring. . . . . . . . . . . . . . . . . . . . . . . 18
Troubleshooting Flowcharts . . . . . . . . . . . . . . 24
Product Revision / Feature Introduction . . . . . . . . 32
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Shrnutí obsahu

Strany 1 - SD-13-4834

1 SD-13-4834MC-30™ CONTROLLER INTRODUCTIONThe MC-30™ controller is the Bendix antilock braking system (ABS) controller assembly intended for applicati

Strany 2 - Controller units with PLC

10Your trailer has two wheel speed sensors and two ABS modulators that are plumbed for axle control.The MC-30™ controller you have installed is curre

Strany 3 - (PIGTAIL)

11 Parameter Default Settings Available Settings Rolling 500 revs/mile 300 to 700 revs/mile Radius Tone Ring 100 teeth 80, 86, 100, 120 teeth

Strany 4 - POWER AND GROUND

12MC-30™ CONTROLLER DIAGNOSTIC DISPLAYThe MC-30™ controller diagnostic display consists of seven red fault LEDs, one green power LED and an internal m

Strany 5 - WHEEL SPEED SENSORS

13Display MC-30™ Controller Confi gurationTo check the ECU confi guration, apply ignition power. Apply and release the brake pedal six times. Followin

Strany 6

14CHART 11 - MC-30™ CONTROLLER BLINK CODE DEFINITIONS (1 of 2)

Strany 7 - ABS OPERATION

15CHART 11 - MC-30™ CONTROLLER BLINK CODE DEFINITIONS (2 of 2)

Strany 8

16READ/WRITE (SCRATCHPAD) FUNCTIONUsing the Bendix ABS diagnostic software, OEM and fl eet service records can be permanently stored in the EC-30™ cont

Strany 9 - 2S/1M Axle to

17tubing, hose, fi ttings, etc. must be of equivalent size, type and strength as original equipment and be designed specifi cally for such applications

Strany 10 - 2S/1M Dolly-Axle

18REINSTALLATION OF THE MC-30™ CONTROLLER OR M-30T™ MODULATOR-VALVECAUTION! All MC-30™ controller service replacement parts are initially defaulted t

Strany 11 - ODOMETER FUNCTION

19CHART 12 - MC-30™ CONTROLLER WIRING AND COMPONENT CONNECTORS ABS Component Connector Wire Wire Seal/ Terminal Terminal Terminal

Strany 12 - BLINK CODE DIAGNOSTICS

2MC-30™ CONTROLLER COMPONENTSThe MC-30™ controller ABS installation consists of the following components: - EC-30T™ ABS Electronic Control Unit (ECU)

Strany 13

20FIGURE 16 - MC-30™ CONTROLLER ELECTRICAL SYSTEM SCHEMATIC

Strany 14 - CHART 11 - MC-30

21FIGURE 17 - MC-30™ CONTROLLER SYSTEM APPLICATIONS (1 OF 2)2S/1M - AXLE CONTROLTrailer Chassis HarnessNOTE:Front wheel speed sensor inputs mustbe use

Strany 15

22FIGURE 17 - MC-30™ CONTROLLER SYSTEM APPLICATIONS (2 OF 2)4S/2M - SIDE CONTROLTrailer Chassis HarnessNOTE:For side control, MOD1 mustcontrol the rig

Strany 16

23FIGURE 18 - MC-30™ CONTROLLER DISASSEMBLYFIGURE 19 - EMERGENCY FUNCTION VALVE SCHEMATICThis is a piping schematiconly, not a constructiondrawing.Com

Strany 17

24SECTION A - POWER-UP SEQUENCE -TRAILER MOUNTED ABS INDICATOR LAMPABS Indicator Lamp at Power-UpVerify that the ABS indicator lamp stays on for 2.5 s

Strany 18

25SECTION B - POWER-UP SEQUENCE -DASH MOUNTED TRAILER ABS INDICATOR LAMPDash Mounted Trailer ABS Indicator Lamp at Power-UpVerify that a PLC trailer i

Strany 19 - CHART 12 - MC-30

26SECTION C - TROUBLESHOOTING THE TRAILER MOUNTED ABS INDICATOR LAMPABS Indicator Lamp did not illuminate during the MC-30™ controller power-up sequen

Strany 20 - FIGURE 16 - MC-30

27SECTION D - TROUBLESHOOTING THE DASH MOUNTED TRAILERABS INDICATOR LAMP WITH EC-30™ CONTROLLERThe dash mounted trailer ABS indicator lamp did not ill

Strany 21 - 2S/2M - SIDE CONTROL

28SECTION E - DIAGNOSTIC LED QUICK REFERENCEComparing your MC-30™ controller to the following images, identify the fault indicated by the diagnostic L

Strany 22 - 4S/2M - AXLE CONTROL

29SECTION F - TROUBLESHOOTING POWER TO THE MC-30™ CONTROLLERDue to corrosion, damage or poor termination, the wiring and/or connectors may be limiting

Strany 23 - CONTROLLER DISASSEMBLY

3This will be the case when an MC-30™ controller is installed on a powered vehicle auxiliary axle.Identifying / Measuring the PLC SignalAn MC-30™ cont

Strany 24 - TROUBLESHOOTING

30SECTION G - TROUBLESHOOTING WHEEL SPEED SENSORS123C2 Right Front WS +A1 Right Front WS -A2 Left Front WS +A3 Left Front WS -B1 Right

Strany 25

31SECTION H - TROUBLESHOOTING ABS MODULATORS A B CElectrical connector on theM-30T™ modulator-valve.Make repairs to wiring or replace ABS modulator-

Strany 26

32BW2189 © 2006 Bendix Commercial Vehicle Systems LLC All Rights Reserved. 7/2006 Printed in U.S.A. PRODUCT REVISION / FEATURE INTRODUCTIONChart 13 d

Strany 27 - CONTROLLER

4Auxiliary I/O ConnectorAn optional auxiliary connector provides a connection to the MC-30™ controller auxiliary feature I/O pins. The fi ve auxiliary

Strany 28 - Comparing your MC-30

5ABS INDICATOR LAMPTrailer Mounted LampThe MC-30™ controller controls an ABS indicator lamp to indicate the trailer ABS status. The MC-30™ controller

Strany 29

6Wheel Speed Sensor AdjustmentSpeed sensors are properly adjusted by gently pushing (not striking) the sensor into the clip until it makes contact wit

Strany 30

7ABS OPERATIONThe MC-30™ controller uses wheel speed sensors, ABS modulator-valves and an ECU to control trailer wheels by axle or by side. By detect

Strany 31

8 2S/1M Axle Dolly-Axle 2S/2M Axle Side 4S/2M Axle SideSELF-CONFIGURATION / CONTROL TOGGLEWhen activated with a magnet or diagnostic tool,

Strany 32 - *G002869*

9Your trailer has two wheel speed sensors and one ABS modulator that is plumbed for axle control.The MC-30™ controller you have installed is currently

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